Meltblown production is a process that involves the extrusion of the polymer through a die into a high-velocity stream of hot air from a nozzle. This causes the polymer to break up into individual filaments which are then attenuated by the airflow and blown to form a web. It is commonly used in the manufacture of certain kinds of nonwoven fabric, such as thermal bonded insulation.
This type of manufacturing is characterized by low cost, high speed, and high quality. The benefits of meltblown production have been well documented because it has been around for quite some time now. In this article, we will detail the benefits for you so you can see just how useful this process can be for your company. Read on to learn more about why you should choose meltblown production!
What Is Meltblown Production?
Meltblown production is a process that involves the extrusion of polymer through a die into a high velocity stream of hot air from a nozzle. This causes the polymer to break up into individual filaments which are then attenuated by the air flow and blown to form a web. It is commonly used in the manufacture of certain kinds of nonwoven fabric, such as thermal bonded insulation.
The Benefits of Meltblown Production
- Low Cost
One of the most appealing benefits of this process is how inexpensive it is. Compared to other manufacturing processes, which can cost up to $30 per square yard, meltblown production can be created for as little as $2-$4 per square yard. The low cost of this type of manufacturing makes it a great option for those who are on a budget.
- Fast Production
Another benefit of using this process is how quickly it can produce fabric for your company. In one day, you could create enough fabric to cover an acre. That means that if you have a large project going on and need more fabric, you won’t have to wait long before there’s enough material created to complete the project.
- High Quality
And lastly, because the web produced by meltblown production is very dense and tightly woven, it produces a high-quality product that will last a long time which also reduces maintenance costs for your business in the future! The quality of the product made from this process is hard to match which will help ensure that your business meets its goals and stays profitable through the years as well as keeping customers happy with their purchase.
Drawbacks of Meltblown Production
Meltblown production is not for everyone. For starters, it does not work well with cotton materials. The material will swell and change shape due to the heat from the air flow. The other drawback is that it can be a very expensive process. It takes a lot of time and energy to create a web of meltblown fibers which can lead to higher costs for your business.
The benefits outweigh the drawbacks though! The fact that meltblown production produces high quality fibers at a low cost speaks volumes to how useful this type of manufacturing is. In addition, meltblown production is done in-house which means you don’t have to worry about outsourcing to another company or individual. You can do everything right in your own factory so you know it won’t be going wrong anywhere else!
In the end, meltblown production line is a great, cost-effective way to produce your goods. It’s versatile and can be applied to a wide variety of different materials. However, it does have a few disadvantages, but these can be controlled with little awareness and know-how.