There are over 12 million people who work in the manufacturing industry sector. Ensuring the safety of these workers improves morale and productivity. Stroke and Electric Testing
Sectors such as the manufacturing industry make use of valves in their factories. Checking for leaks or mechanical failures is essential in keeping the workplace hazard-free. Testing helps in identifying issues that could affect production.
Do you want to know what partial stroke and electric testing for valves are all about? Read more below to help give you an idea.
Basics of Stroke and Electric Testing
A partial-stroke test is a valve testing procedure done to ensure the integrity of valves. This procedure allows operations to continue while following the safety in maintenance. It involves rotating the valves like in a car or bicycle.
Workers can do this procedure in a controlled environment because the method is simple to do. Although, on a larger scale, this task can be expensive and time-consuming.
Compared with this, electric testing is a more complicated process. The test involves using a control box and an electric tester. The control box connects to the end of the actuator, which allows the valves to open and close.
Using the control box, they send and collect data through monitoring sensors. These pressure sensors aid in the data collection process. A skilled technician oversees the process to prevent further damage to the valves.
There is much more info on stroke and electric testing available to read online.
When to Use the Tests
Before deciding on what valve test to use, consider the risks and the time it will take to finish. One risk is the possibility of shutting down all work that involves the valves. Another is the risk of activating the alarm signal by closing the valve too much.
A partial-stroke test ensures the safety performance of the valves. This procedure predicts valve failures that help in the pre-ordering of spare parts. Stroke testing works by putting priority on maintenance tasks.
Using an electric test allows for quick set-up and operation. The test does not need a shutdown in production. Data collection is real-time and performed in-line during operation hours.
Electric tests are excellent if you want minimal to zero shutdowns in production. Using electrical testing tools reduces downtime and costly maintenance.
Benefits of Testing
Doing tests on valves allows for higher safety integrity levels. It minimizes the possibility of failure during production. Testing also prevents costly maintenance that may occur in the future.
Valves do their job in regulating temperature, pressure, and flow. Testing the valves to track performance promotes quality and safety in the plant. These tests and protocols follow international standards.
Know More About Stroke and Electric Testing
You now know the difference between stroke and electric testing for valves. Stroke testing is necessary for steel pipelines and valves. Electric testing uses electronic current testing to gather real-time data.
Both tests are essential in ensuring the integrity of valves. These tests allow safe maintenance without disturbing the operation of the plant.
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